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Engine Temperature
Sensor
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The
engine temperature sensor, located on the top of water inlet housing,
detects engine coolant temperature and transmits a Signal to the E.C.U.
The
temperature sensing unit employs a thermistor which is sensitive to the
change in temperature. Electrical resistance of the thermistor decreases
in response to the temperature rise. |
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Throttle Sensor &
Soft/Hard Idle Switch
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The
throttle sensor responds to accelerator pedal movement. This sensor is a
kind of potentiometer which transforms the throttle valve position into
output voltage, and emits the voltage signal to the E.C.U. In addition,
the sensor detects the opening and closing speed of the throttle valve and
feeds the voltage Signal to the E.C.U.
Idle
position of the throttle valve is determined by the E.C.U. receiving the
signal from the throttle sensor. This system is called ''soft idle
switch''. It controls engine operation such as fuel cut. On the other
hand, ''hard idle switch'', which is built in the throttle sensor unit, is
used for engine control) when soft idle switch is malfunctioning.
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E.C.C.S. Control Unit
(E.C.U.) |
The
E.C.U. consists of a microcomputer, an inspection lamp, a diagnostic mode
selector, and connectors for signal input and output and for power supply.
The unit controls the engine. |
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Crank Angle Sensor
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The
crank angle sensor is a basic component of the E.C.C.S. It monitors engine
speed and piston position, and sends signals to the E.C.U. to control fuel
injection, ignition timing and other functions.
The
crank angle sensor has a rotor plate and a wave-forming circuit. The rotor
plate has 360 slits for 10 signal and 6 slits for 1200signal.
Light Emitting Diodes (L.E.D.) and photo diodes are built in the
wave-forming circuit.
When
the rotor plate passes between the L.E.D. and the photo diode, the slits
in the rotor plate continually cut the light being transmitted to the
photo diode from the L.E.D. This generates rough-shaped pulses which are
converted into on-off pulses by the wave-forming circuit, which are sent
to the E.C.U. |
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Air Flow Meter
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The
air flow meter measures the intake air flow rate by measuring a part of
the entire flow. Measurements are made in such a way that the E.C.U.
receives electrical output signals varied by the amount of heat emitting
from the hot film placed in the stream of the intake air.
When
intake air flows into the intake manifold through a route around the hot
film, the heat generated from the hot film is taken away by the air. The
amount of heat reduction depends on the air flow. The temperature of the
hot film is automatically controlled to a certain number of degrees.
Therefore, it is necessary to supply the hot film with more electric
current (n order to maintain the temperature of the hot film. The E.C.U.
detects the air flow by means of this current change. |
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Pressure Regulator
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The
pressure regulator maintains the fuel pressure at 299.1 k (2.991 bar, 3.05
kg/cm3, 43.4 psi). Since the injected fuel amount depends on
injection pulse duration, it is necessary to maintain he pressure at the
above value. |
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Fuel lnjector
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The
fuel injector is a small, elaborate solenoid valve. As the E.C.U. sends
injection signals to the injector, the coil in the injector pulls the
needle valve back and fuel is released into the intake manifold through
the nozzle. The injected fuel is controlled by the E.C.U. in terms of
injection pulse duration. |
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Exhaust Gas Sensor (Lambda
or O2 Sensor)
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The
exhaust gas sensor, which is placed into the exhaust outlet, monitors the
amount of oxygen in the exhaust gas.
The
sensor has a closed-end tube made of ceramic zirconia. The outer surface
of the tube is exposed to exhaust gas, and the inner surface to
atmosphere. The zirconia of the tube compares the oxygen density of
exhaust gas with that of atmosphere, and generates electricity. In order
to improve generating power of the zirconia, its tube is coated with
platinum. The voltage is approximately 1V in a richer condition of the
mixture ratio than the ideal air-fuel ratio, while approximately 0V in
leaner conditions. The radical change from 1V to 0V occurs at around the
ideal mixture ratio. In this way, the exhaust gas sensor detects the
amount of oxygen in the exhaust gas and sends the signal of approximately
1V or 0V to the E.C.U. A heater is used to activate the sensor.
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Fuel Pump
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The
fuel pump is an in tank type with a fuel damper. Both the pump and damper
are located in the fuel tank. |
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Fuel Damper
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The
fuel damper, which consists of a diagram, reduces fuel pressure pulsation
in the fuel feed in between the fuel filter and injectors. |
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Power Transistor Unit
& Ignition Coil
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The
ignition signal from the E.C.U. is amplified by the power transistor,
which turns the ignition coil primary circuit on and off, inducing the
proper high voltage in the secondary circuit. The ignition coil is a
small, moulded type. |
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Air Regulator
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The
air regulator provides an air bypass when the engine is cold for a fast
idle during warm-up.
A
bimetal, heater and rotary shutter are built into the air regulator. When
the bi-metal temperature is Low, the air bypass port opens. As the engine
starts and electric current flows through a heater, the bimetal begins to
turn the shutter to close the bypass port. The air passage remains closed
until the engine stops and the bi-metal temperature drops. |
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Idle Air Adjusting (I.A.A.)
Unit
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The
I.A.A. unit is made up of the A.A.C. valve, F.l.C.D. solenoid valve and
idle adjust screw. It receives the signal from the E.C.U. and controls the
idle speed at the preset value.
The
F.I.C.D. solenoid valve compensates for changes in idle speed caused by
the operation of the air compressor. |
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Auxiliary Air Control
(A.A.C.) Valve |
The
E.C.U. actuates the A.A.C. valve by an ON/OFF pulse. The longer that ON
duty is left on, the larger the amount of air that will flow through the
A.A.C. valve. |
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Power Steering Oil
Pressure Switch
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The
power steering oil pressure switch is attached to the power steering
high-pressure tube and detects the power steering load, sending the load
signal to the E.C.U. The E.C.U. then sends the idIe-up signal to the A.A.C.
valve. |
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Vehicle Speed Sensor
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The
vehicle speed sensor provides a vehicle speed signal to the E.C.U.
The
speed sensor consists of a reed switch, which is installed in the
speedometer unit and transforms vehicle speed into a pulse Signal.
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Detonation Sensor
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The
detonation sensor is attached to the cylinder block and senses engine
knocking conditions.
A
knocking vibration from the cylinder block is applied as pressure to the
piezoelectric element. This vibration is then converted into a
voltage signal which is sent to the E.C.U. |
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E.G.R. Control Valve
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The
E.G.R. control valve controls the quantity of exhaust gas to be diverted
to the intake manifold through vertical movement of a taper valve
connected to the diaphragm. Vacuum is applied to the diaphragm in response
to the opening of the throttle valve. |
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E.G.R. Control
Solenoid Valve
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The
solenoid valve responds to the ON/OFF signal from the E.C.U. When it is
off, a vacuum signal from the throttle chamber is fed into the E.G.R.
control valve. When the control unit sends an ON signal, the coil pulls
the plunger downward and cuts the vacuum signal. |
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Pressure Regulator Vacuum
Relief (P.R.V.R.) Control Solenoid Valve |
The
solenoid valve responds to the ON/OFF signal from the E.C.U. When it is
ON, a vacuum signal from the intake manifold is fed into the pressure
regulator. When the control unit sends an ON signal, the coil pulls the
plunger downward and cuts the vacuum signal. |
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A.I.V. Control
Solenoid Valve
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The
solenoid valve responds to the ON/OFF signal from the E.C.U. When it is
ON, a vacuum signal from the intake manifold is fed into the A.I.V.
control valve. When the control unit sends an OFF signal, the coil pulls
the plunger downward and cuts the vacuum signal. |
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Waste gate Valve
Control Solenoid Valve
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The
solenoid valve responds to the ON/OFF signal from the E.C.U. When it is
ON, a vacuum signal from the suction pipe or compressor outlet is fed into
the waste gate valve actuator. The actuator is hard to open at this time.
When the control unit sends an OFF signal, the coil pulls the plunger
upward and cuts the route to the suction pipe. |
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Fuel Filter
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The
specially designed fuel filter has a metal case in order to withstand high
fuel pressure. |
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Diagnostic Connector for
CONSULT |
The
diagnostic connector for CONSULT is located above the hood release handle.
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Air lnduction Valve (A.I.V.)
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The
air induction valve sends secondary air to the exhaust manifold, using a
vacuum created by exhaust pulsation in the exhaust manifold. When the
exhaust pressure is below atmospheric pressure (negative pressure),
secondary air is sent to the exhaust manifold. When the exhaust pressure
is above atmospheric pressure, the reed valves prevent secondary air from
being sent back to the sub-air cleaner. |
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Valve Timing Control (V.T.C.)
Solenoid Valve |
The
valve timing control solenoids are installed at the rear end of the intake
camshafts, and control oil pressure which regulates the position of the
intake camshafts. |
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Carbon Canister
|
The
carbon canister is filled with active charcoal to absorb evaporative gases
produced in the fuel tank. These absorbed gases are then delivered to the
intake manifold by manifold vacuum for combustion purposes. |
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Fuel Temperature Sensor
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The
fuel temperature sensor, built into the fuel tube, senses fuel
temperature. When the fuel temperature is higher than specified, the
E.C.C.S. control unit turns the P.R.V.H. control solenoid valve ON and
raises fuel pressure. |